Which IsaMill™ Combination Will Deliver The Product Size and Flowrate You Need?
IsaMill™ is the most efficient stirred grinding mill for secondary and tertiary milling in mining. It readily processes feeds of up to 850 microns and produces a product size as small as 7 microns. It also delivers the most consistent particle size distribution.
IsaMill™ has the smallest total footprint. And with more than 161 installations around the world, it has a proven use case.
And now there’s a series of steps to make sure you know exactly which grinding mill is going to deliver you the best grinding, including a new online calculator.
How IsaMill™ works
The IsaMill™ is horizontal so its product discharge is not fighting gravity like a vertical grinding mill can. This means it avoids short circuits, it can start under load and it maximises availability. IsaMill™ is the only horizontal tertiary grinding mill in the world.
It’s safe and easy to maintain. It’s not suspended, so you never work under suspended loads. You just slide it open. The IsaMill™ is also light. It’s evolved to just one level, with an incredibly small volume of concrete and structural steel. This means it’s about a third the height and weight of some other grinding mills.
More power than other grinding mills
The IsaMill™ is incredibly efficient and intense. With 8 grinding discs, evenly distributed energy, superior grinding media and a centrifugal grinding flow, it can have much more power than equivalent ball or vertical mills. You can draw full power with an IsaMill™ which you cannot do with any vertical mill or you run the risk of losing media from the top. What's more, less residence time is required, so there's less wasteful regrinding which allows the IsaMill™ to be more energy-efficient and cost-effective.
Small footprint
The IsaMill™ footprint is about the same as a vertical mill, since both types require access areas. However the IsaMill™ is less than half the height, requires less in civil works and therefore fits nicely into smaller areas and under lower ceiling heights.
More consistent product size
IsaMill™ creates a more consistent product size because of the staged grinding process and horizontal layout. This means the product is more consistent and doesn’t need re-processing
Easy to Maintain
The IsaMill™ is designed with safety and ease of maintenance in mind. It just slides open to reveal the discs. No working under suspended loads. You can start an IsaMill™ under load, which you cannot do with a vertical mill. Vertical mills need to be emptied before startup, losing you time and causing extra work. The IsaMill™ starts up straight away.
100% Accurate estimates and scale-up
When we model and scale up your IsaMill™ from sample tests, we’ll be able to assure you of product size or energy efficiency written into a performance guarantee. It means you avoid flowsheet fails. What you were shown is what you’ll get in the real world.
Now in more sizes
IsaMill™ now comes in the M7500 size, comfortably addressing the 1600-2300 kW range of power draw. It’s also available in M15,000 and M20,000 for high throughput applications.
Here’s the table of your IsaMill™ options.
IsaMill™ |
Installed Motor Power - kW |
Volume |
Max Flow Rate - m3/h |
M100 |
75 |
100 |
12.0 |
M500 |
200 |
500 |
30.0 |
M1000 |
355 or 500 |
1000 |
90.0 |
M3000 |
800 |
3000 |
160.0 |
M5000 |
1120 or 1500 |
5000 |
230.0 |
M7500 |
2200 |
7500 |
230.0 |
M10000 |
3000 |
10,000 |
350.0 |
M15000 |
3800 |
15,000 |
600.0 |
M20000 |
5000 |
20,000 |
800.0 |
M30000 |
6000 |
30,000 |
1000.0 |
M50000 |
8000 |
50,000 |
1200.0 |
"The horizontal configuration of IsaMill™ means it's completely different from other grinding mills. IsaMill™ gives me an increased recovery that outweighs the cost. I never have to worry about the mill."
Amandelbult Operation, Anglo American
Use the FREE calculator, get accurate estimates and reliable scale-up.
When we model your IsaMill™ from tests, we’ll be able to assure you of product size or energy efficiency written into a performance guarantee. It means you avoid flowsheet disappointments when you scale-up.
Get a FAST idea of what you’ll need using the FREE online calculator below, or fill out the form to have our team make contact.
Brochure
Online calculator
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