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151
installations
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26
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51
technical papers
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9
minerals
Grinding & mineral processing efficiency
Horizontal grinding for enhanced energy efficiency, product size & availability
The IsaMill™ has real-world success in 150+ metalliferous installations across 23 countries. It's the world's only horizontal layout fine-grinding mill, so it avoids short-circuits, is highly efficient and gives the highest availability.
How the IsaMill™ works
The IsaMill™ is a highly efficient, horizontal fine grinding mill designed to improve the grinding process in mineral processing. The effectiveness of this regrind mill is proven in 151 metalliferous installations across 23 countries since its launch in 1994.
- Accurate Scale-Up: The IsaMill™ offers 100% accurate scale-up, consistently delivering reliable results across installations.
- Easy Maintenance: The IsaMill™ is designed for easy maintenance, with no height safety concerns and quick access to components in minutes.
- Open Circuit Configuration: Its open-circuit configuration delivers a steep particle size distribution, eliminating the need for internal screens or closed circuit cyclones.
- High Intensity: The IsaMill™ provides high-intensity grinding, ensuring effective and efficient processing of materials.
- Improved Recovery: The horizontal plug-flow design prevents short-circuiting, ensuring reliable operation and improving flotation and leaching performance downstream.
Using its unique horizontal configuration, the IsaMill™ delivers superior energy efficiency and availability compared to traditional vertical grinding mills. Its design allows for the use of low-cost ceramic media, reducing overall costs and enhancing the grinding process. The mill operates with a slurry flow that maximises particle contact, achieving optimal breakage and better liberation of valuable minerals. This results in a consistent product size with sharper distribution, improving downstream processes such as flotation and leaching.
The IsaMill™ excels at fine and ultrafine crushing and grinding of mineral ore particles, including regrind and coarse feed materials. It offers better energy intensity than ball mills and is notably more compact, requiring less structural support. It is a cost-effective solution for grinding processes in industries such as copper, lead, zinc, and gold.
With a proven track record in the field, it provides a reliable and scalable solution for iron ore grinding to a precise particle size, maximising recovery and enhancing the overall efficiency of grinding in mineral processing operations.
In short, IsaMill™ reduces the energy cost, media cost and capital cost of fine-grinding. Visit our page for further information on how IsaMill™ works.
The IsaMill™ at Work
Watch and see:
1. What an IsaMilll™ includes and what it looks like
2. How the parts relate and flow
3. What happens inside the shell
4. How its scale compares to a vertical mill
Real-world specification of choice
The IsaMill™ is used extensively in base metals, PGM, gold processing and magnetite grinding applications. And the power capacity of an IsaMill™ ranges from 75kW to 3.8mW.
This grinding machine is the preferred choice for a variety of grinding applications across the globe, including:
- Mainstream Grinding
- Concentrates Regrinding
- Ultrafine Grinding
How others have gained from IsaMill™
How others have gained from IsaMill™
151 metalliferous installations in 23 Countries
Clients and Projects include:
- Woodlawn (Heron Resources)
- Aktogay (KAZKMYS)
- Gidgi (KCGM)
- Éléonore (GoldCorp)
- Constancia (Hudbay)
- Dugald River (MMG)
- Mortimer (Anglo Platinum)
- Mt Milligan (Thompson Creek Metals)
- Ernest Henry Mining (Evolution Mining)
- Peñasquito (Minera Peñasquito)
George Fisher: Boosting Recovery & Reducing Reagents
The George Fisher project required fine grinding to a P80 of seven microns in their zinc retreatment circuit and chose the IsaMill™ for the task. Each one-micron reduction below a P80 of 10 microns increased zinc recovery by 1%, a target the IsaMill™ was designed to meet.
To achieve this, eight 1.1 MW IsaMill™ units were installed, two for regrinding lead cleaner feed and six for regrinding intermediate zinc flotation streams. The concentrator was adapted to handle the new ore type.
The results exceeded expectations, with recovery improvements linked to better liberation, while reagent consumption and circulating loads decreased. The IsaMill™’s inert attrition process produced clean, fresh surfaces that boosted flotation rates and selectivity, leading to a notable reduction in the use of collectors and depressants.
Prominent Hill: Enhancing Downstream Performance
OzMinerals' Prominent Hill copper-gold concentrator began production in 2009 and required fluorine minerals to be liberated and rejected in the cleaner flotation circuit to achieve a high-quality concentrate. A 3 MW M10000 IsaMill™, using 3.5mm ceramic media, was installed to free the fluorine-bearing gangue minerals from the rougher concentrate.
The IsaMill™ regrind circuit successfully produced a leaner circuit feed with a P80 of 20–25μm, ensuring proper liberation. Additionally, the IsaMill™'s inert grinding environment prevented mineral surface contamination, delivering optimal flotation performance from day one of operation.
Learn more about the IsaMill™
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Horizontal layout -
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High intensity -
Open circuit configuration -
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Improved recovery
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